Digital transformation for textile factories

1. Introduction

Alpha Smart Dyehouse is a comprehensive software solution that digitizes and automates the entire dyeing process in the factory. The system integrates everything from order management, dyeing planning, color formulation, to dyeing, quality control and packaging.

The dyeing technology is an important factor that greatly affects the dyeing quality and is intelligently managed and automatically generated by the software without the need for a specialized technician for this task.

The technological path of the batch is also guided by the software to ensure that no batch is processed with missing, excess or incorrect steps.

The solution also allows direct connection to hardware devices in the factory to increase the level of automation and minimize errors in production.

2. Features

Alpha Smart Dyehouse fully supports all stages of the dyeing process, including:

• Manage and track order progress
• Dyeing planning
• Color formula and technology menu management
• Software for dyes and chemical weighing
• Technology process management
• Quality standards management
• Dyeing and post-dyeing procedures
• Quality control and packaging
• Chemical warehouse, raw and finished product warehouse management

3. Seamless Integration with Dyeing Equipment

Alpha Smart Dyehouse is capable of deep integration with the equipment system of the dyeing factory. The solution supports communication with equipment such as drug scales, color filling machines, chemical pumps, LAB spectrometers, etc. In particular, Alpha develops two specialized hardware devices including Alpha Drug Scale and Alpha Process Unit (dyeing machine controller), helping to ensure synchronization and high efficiency in the entire system.

1. Introduction

Alpha Dyes Weighing is a specialized software that supports the dye weighing process in textile dyeing factories. The software is designed to ensure maximum accuracy, safety and convenience for the operator during the dye preparation process.

2. Key Distinguishing Factors

• LED position indicator system: Helps operators easily locate the dye tank to be retrieved through the intuitive LED display system.
• QR code dye identification: Scan the QR code to ensure the correct dye is obtained, avoid confusion and improve production safety.
• Voice guidance during the weighing process: The software has the function of guiding the operator step by step during the weighing process through voice in their own language, helping to operate quickly and reduce errors.
• Multi-electronic scale connection: Supports simultaneous connection with 3 electronic scales. The software is compatible with all brands of electronic scales as long as they have the function of transmitting data to the computer.
• Adapts to color intensity variations between dye lots: Purchased dye lots often have color intensity variations of 3% to 5% compared to the original lot. The software automatically adjusts to accommodate this variation, helping to avoid color errors when switching to a new dye lot.
• Flexible hardware budget: Alpha provides the software. Computers, electronic scales and dye tank shelves will be invested by the customer. This helps to minimize initial investment costs and increase flexibility for each factory.