Digital Transformation for Textile Factories

1. Introduction

Alpha Smart Dyehouse is a comprehensive software solution that digitizes and automates every process in the factory. The system integrates everything from order management, dyeing planning, color formulation, to dyeing, quality control and packaging.

The dyeing recipe is an important factor that greatly affects the dyeing quality and is intelligently managed and automatically generated by the software without the need for a specialized technician for this task.

The technological path of the batch is also guided by the software to ensure that no batch is processed with missing, excess or incorrect steps.

The solution also allows direct connection to hardware devices in the factory to increase the level of automation and minimize errors in production.

2. Features

Alpha Smart Dyehouse fully supports all stages of the dyeing process, including:

• Managing and tracking order progress
• Dyeing planning
• Color formula and recipe management
• Dye and chemical weighing
• Production process management
• Quality standards management
• Execution of dyeing and post-dyeing processes
• Quality control and packaging
• Management of chemical, raw material, and finished goods warehouse.

3. Seamless Integration with Dyeing Equipment

Alpha Smart Dyehouse is capable of deep integration with the equipment system of the dyeing factory. The solution supports communication with equipment such as dyestuff weighing, lab dispensing, bulk dispensing, Lab spectrometers, etc. In particular, Alpha develops two specialized hardware devices including Alpha Dyes Weighing and Alpha Dyeing Controller, helping to ensure synchronization and high efficiency in the entire system.

1. Introduction

Alpha Dyes Weighing is a specialized software that supports the dye weighing process in textile dyeing factories. The software is designed to ensure maximum accuracy, safety and convenience for the operator during the dye preparation process.

2. Key Distinguishing Factors

• LED position indicator system: Helps operators easily locate the dye tank to be retrieved through the intuitive LED display system.
• QR code dye identification: Scan the QR code to ensure the correct dye is obtained, avoid confusion and improve production safety.
• Voice guidance during the weighing process: The software guides the operator step by step through the weighing process using voice in their own language, helping them to operate quickly while minimizing errors.
• Multi-electronic scale connection: Supports simultaneous connection with 3 electronic scales. The software is compatible with all brands of electronic scales as long as they permit transmitting data to the computer.
• Adapts to color intensity variations between dye lots: Purchased dye lots often have color strength variations of 3% to 5% compared to the standard lot. The software automatically adjusts to compensate for this variation, helping to avoid color errors when switching to a new dye lot.
• Flexible hardware budget: Alpha provides the software. Computers, electronic scales and dye tank shelves will be invested by the customer. This helps to minimize initial investment costs and increase flexibility for each factory.